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Hydraulic Hose Assemblies

Hydraulic hose assemblies are critical components in fluid transmission across a wide range of industrial applications. Designed to handle the transfer of water, chemicals, and abrasive materials, these assemblies offer the flexibility, durability, and material compatibility required for demanding operating environments. In gem processing operations, hydraulic hoses play a vital role in maintaining smooth system performance, consistent fluid flow, and reduced operational downtime. Divihaan Hydronix Pvt. Ltd. delivers industrial-grade hose assembly solutions engineered for reliability, precision, and high performance, ensuring dependable operation even under the most challenging conditions.

Why Choose DHL Hose Assemblies?

Quality Materials

At DHL, we use only the finest hoses and fittings to ensure compatibility with a wide range of fluids and pressures. This guarantees the longevity and efficiency of your systems.

Expert Assembly

Each hose is meticulously assembled by our experienced technicians, following strict quality control standards to deliver optimal performance.

Customizable Solutions

We understand that every application is unique. DHL offers a variety of hose types, lengths, and fittings to meet specific customer requirements.

Durability

Our hose assemblies are designed for resilience, resistant to wear, tear, and corrosion, ensuring they stand up to demanding industrial conditions.

Performance

DHL hose assemblies are engineered for exceptional flow rates and minimal pressure loss, enhancing the overall efficiency of your systems.

Benefits

Improved System Efficiency

Our low-friction hoses reduce pressure loss, ensuring superior flow and better overall system performance.

Reduced Maintenance Costs

The durability of our assemblies means fewer replacements and lower maintenance costs over time.

Enhanced Safety

With leak-proof connections and high-pressure capabilities, our hose assemblies contribute to a safer work environment.

Peace of Mind

Our commitment to quality ensures that your systems will operate flawlessly, reducing the risk of unexpected failures and accidents.

Key Features and Applications

Hydraulic hose assemblies play a critical role in industries that depend on the safe and efficient transfer of high-pressure hydraulic fluids, including mining, construction, agriculture, and marine operations. These assemblies are engineered using flexible hoses reinforced with high-strength materials such as wire or spiral braiding and are equipped with precision-fitted, leak-resistant end connections to ensure reliable performance.

Typical applications include:

  • Industrial machinery and heavy construction equipment

  • Agricultural and farming systems

  • Marine and offshore hydraulic applications

  • Mining and earth-moving hydraulic systems

Each assembly is designed to meet specific operational demands, ensuring optimal performance across varying pressure levels, temperature ranges, and chemical exposure conditions required by diverse industrial environments.

Types of Hydraulic Hose Assemblies

Hydraulic Hose Assemblies

-R1, R2, R3, R6, 4SP, 4SH hoses designed for high-pressure hydraulic fluid applications.

-Specialized hoses for earth-moving equipment like JCB, Tata Hitachi, Volvo, etc.

FDA-Approved Hose Assemblies

Used in food-grade applications, ensuring compliance with health and safety standards.

PTFE Hose Assemblies

For handling aggressive chemicals and high temperatures.

Stainless Steel Flexible Hose Assemblies

Ideal for systems needing high flexibility and resistance to corrosion.

Silicone Hose Assemblies

Suitable for environments where flexibility and heat resistance are critical.

Composite Hose Assemblies

Used in applications that require the handling of chemicals, fuels, and other aggressive substances.
Fittings and Flange Manufacturing

Divihaan Hydronix Pvt. Ltd. offers a comprehensive range of high-quality hose fittings and flange solutions engineered to meet demanding industrial applications. The product portfolio includes:

  • Hydraulic Hose Fittings

  • Stainless Steel Hose Fittings

  • PTFE Hose Fittings

  • Camlock and Quick-Release Couplings

  • Precision Flange Manufacturing

All fittings and flanges are designed to deliver secure, leak-proof connections while ensuring seamless compatibility with system-specific performance, pressure, and reliability requirements.

Custom Solutions

We recognize that every application presents unique requirements. We provide customized hose assemblies and fittings engineered to match specific operational needs, including precise lengths, pressure ratings, and material specifications. Our experienced team delivers tailored solutions designed for performance, reliability, and long-term value.

Technical Support

Expert technical support is provided to assist customers in selecting the most appropriate hose assemblies for their specific requirements, along with professional guidance during installation. Long-standing collaborations with leading hose manufacturers ensure the supply of premium-quality products that meet established SAE standards, delivering dependable performance and consistent quality.

Frequently Asked Questions (FAQs)

 A hydraulic hose is a flexible, high-pressure tube designed to carry hydraulic fluid in a hydraulic system. Hydraulic systems use pressurized fluid to transfer power and perform work, and the hose is essential in connecting various components, such as pumps, actuators, and valves. It is typically made of durable materials like thermoplastic or synthetic rubber to withstand high pressure and harsh operating conditions.

Hydraulic hoses are primarily used to allow the flow of hydraulic fluid between different components in a hydraulic system.

For preventive maintenance, the hydraulic hose should be replaced every year or two, depending on how the machine is used. However, regular inspection is required to prevent failure.

When choosing a hydraulic hose, hydraulic hose sizes like length and diameter should be given careful consideration. Temperature and pressure range, hydraulic hose material, the fitting requirement should also be considered.

Hydraulic Hose Fitting

Hydraulic fitting on the market varies in different regions, and each type has its history of usage and origin. How can we choose the right one from thousands of hydraulic fittings?

We can use five fundamental dimensions to define them: Thread type, Connect Type, Bending angle,  Tail type and Seal Type.

Just like the fitting diagram shown below, you can efficiently choose the right one and get PART No. to make an order.

The dimension available:

Tail Type:  swaged, interlock, socketless, reusable;

Thread Type: metric, JIC, Bspt, Bspp, Npsm, ORFS, SAE, NPT, JIS, MT.

Connection Type:  Male, Female, Flange, Standpipe, Banjo, StapleLock.

Bending Angle: 90°, 45°, Straight.

Crimping and Installation:

Fittings are typically crimped onto the hydraulic hose using specialized tools. This process ensures a strong and durable bond between the hose and the fitting. The crimping process is important to maintain the pressure rating and leak-free performance of the system.

Hydraulic hose fittings come in various configurations and sizes to meet the specific needs of different systems. Understanding the thread type and compatibility is crucial when selecting the correct fitting for a hydraulic application.